EV Charging System

ev_station Safety, Efficiency and Interoperability

EV Charging Systems Built for Confident Mobility

Independent testing for AC chargers, DC fast chargers, portable charging equipment and smart charging infrastructure. We validate electrical safety, energy performance, communication and global compliance.

IEC 61851 Charging System Safety
ISO 15118 Smart Communication
AC and DC Complete Charger Coverage
Electric vehicle charging system testing
Charging Protocol Verified
Energy Delivery Stability 92%

Continuous performance monitoring throughout the complete testing cycle.

Electrical Safety

Protection against electric shock, overheating, and fire related hazards.

Performance Validation

Power delivery, charging efficiency, operational stability, and reliability.

Interoperability

Vehicle, charging connector, communication protocol, and system compatibility.

Market Compliance

Technical reports and test evidence for regional and global market access.

EV Charging Expertise

Reliable Charging Begins With Rigorous Validation

Charging infrastructure connects high electrical power, vehicles, users, and digital communication. Every element must work safely and consistently across demanding real world conditions.

METS Laboratories evaluates charging equipment at system and component level, helping manufacturers identify technical risks early, demonstrate compliance, and prepare products for launch.

Electric vehicle charging connector connected to a vehicle
Electric vehicle charging station

One Complete Test Partner

From component evaluation to final compliance reporting.

AC and DC Charging Equipment

Safety, functionality, power delivery, controls, and protection assessment for AC and DC charging systems.

Connector and Cable Assembly Checks

Evaluation of connectors, charging cables, locking mechanisms, temperature rise, and mechanical durability.

Smart Charging Communication

Vehicle communication, charging control, protocol behaviour, user interfaces, and connected system compatibility.

Environmental Durability Testing

Temperature, humidity, water ingress, dust, vibration, corrosion, and challenging outdoor operating conditions.

Systems We Evaluate

Testing Across the Charging Ecosystem

Coverage for residential, commercial, fleet, and public charging solutions.

AC wallbox electric vehicle charger 01

AC Wallbox Chargers

Single phase and three phase chargers for homes, offices, and destination charging.

DC fast charging station 02

DC Fast Chargers

High power charging systems requiring advanced thermal, electrical, and efficiency validation.

Portable electric vehicle charging equipment 03

Portable Charging Equipment

Mode 2 in cable control and protection devices for flexible vehicle charging.

Public electric vehicle charging station 04

Public Charging Stations

Outdoor units, payment interfaces, enclosures, and network connected charging infrastructure.

Electric vehicle fleet charging facility 05

Fleet Charging Solutions

Load managed systems for depots, logistics operations, and commercial vehicle fleets.

Smart and bidirectional electric vehicle charging system 06

Smart and Bidirectional Charging

Connected charging, vehicle to grid functions, and energy management integration.

Testing Capabilities

Technical Validation at Every Critical Point

Our programmes are tailored to the charger type, rated power, connector, intended installation and target market.

Safety Assessment

Verification of protective measures that reduce risk to users, vehicles and connected installations.

  • Electric shock protection
  • Insulation resistance
  • Dielectric strength
  • Protective conductor continuity
  • Temperature rise
  • Fault condition testing

Performance and Efficiency

Measurement of charging behaviour, power quality and energy conversion across different operating loads.

  • Charging speed
  • Energy efficiency
  • Voltage and current accuracy
  • Power factor
  • Standby consumption
  • Thermal performance

Environmental Durability

Assessment under conditions that reflect outdoor installation, transport and long term operational use.

  • High and low temperature
  • Humidity exposure
  • Ingress protection
  • Mechanical impact
  • Vibration
  • Corrosion resistance

Interoperability and Communication

Verification that charging systems communicate and operate correctly across compatible vehicles and networks.

  • Control pilot behaviour
  • Connector compatibility
  • ISO 15118 communication
  • OCPP functions
  • Smart charging commands
  • Error recovery

Communication and Interoperability

Connected Charging That Works Across Vehicles and Networks

Modern charging systems rely on accurate communication from the physical connection through cloud based management and network control.

METS Laboratories evaluates charging interfaces, operating sequences, communication protocols, and connected management systems to reduce compatibility risks before market launch.

ISO 15118

Plug and charge, smart charging, and vehicle communication evaluation.

SAE J1772

AC charging interface, connector behaviour, and control signalling.

IEC 62196

Plugs, socket outlets, connectors, charging cables, and vehicle inlets.

OCPP

Charging station, network platform, and management system communication.

Charging Session Analysis

Live Test

401 V

Output Voltage

124 A

Charge Current

49.7 kW

Delivered Power

Standards and Compliance

Evidence Aligned with Recognised Requirements

Testing can be configured around the product, installation environment, charging technology and intended sales region.

EV Charging Standards

Testing programmes are planned around applicable safety, communication, connection and interoperability requirements.

IEC 61851

Conductive charging system safety and operational requirements.

ISO 15118

Vehicle to grid communication and smart charging functions.

SAE J1772

EV conductive charging coupler and connection requirements.

UL 2202

Safety evaluation for electric vehicle charging equipment.

IEC 62196

Plugs, socket outlets, vehicle connectors and inlets.

IEC 60364 7 722

Electrical installations supplying electric vehicles.

ISO 17409

Electrical safety for conductive vehicle connections.

IEEE 2030.1.1

DC quick charging interoperability and operational guidance.

Compliance Support for Regional and Global Market Entry

Our team helps organise the technical evidence required for customer approvals, authority submissions and product certification pathways.

United Arab Emirates

Support for local infrastructure, installation and authority requirements.

GCC Markets

Regional standards, conformity routes and market access documentation.

European Markets

IEC and EN aligned testing evidence for European compliance.

North America

UL and SAE related testing and technical evaluation support.

Our Testing Process

A Clear Path From Product Review to Final Report

A structured workflow keeps the testing programme transparent, efficient, and aligned with your product launch plan.

01

Requirement Review

We confirm charger type, ratings, connector, intended use, target market, and applicable standards.

02

Test Plan and Samples

Our team defines the test scope, sample configuration, required documentation, and project schedule.

03

Laboratory Evaluation

Testing is performed with recorded observations, measurements, technical evidence, and traceable results.

04

Reporting and Support

You receive a clear report with results, findings, technical guidance, and recommendations for the next action.

Why METS Laboratories

Practical Expertise for Fast Moving Electric Mobility

We combine laboratory capability with responsive project support, helping engineering teams solve issues and move confidently towards approval.

Start Your Testing Project

High Power Expertise

Support for AC and DC charging systems across varied power ratings and operating conditions.

Integrated Scope

Safety, performance, environmental and communication testing coordinated within one programme.

Global Standards

Evaluation against recognised IEC, ISO, SAE, UL and IEEE requirements.

Clear Reporting

Actionable test evidence that supports engineering and compliance decisions.

Comprehensive testing solutions that enhance
safety, quality, and market acceptance.